Off-road-unlimited 60013 2001-08 GM 2500-3500 HD 4WD 4-Link Coil-Over User Manual

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ORU- GM 4 Link Coil-Over Conversion Kit #60013 FOR A MORE COMPLETE DESCRIPTION OF SUSPENSION COMPONENT REMOVAL, REFER TO A FACTORY SERVICE MANUAL! 2

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 1b Photo 1c Passenger sid e sho wn *NOTE: 4WD models only. You w

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 2 Photo 3 5) Mark location of (4) mounting holes on outside and (2) on bottom of

ORU- GM 4 Link Coil-Over Conversion Kit #60013 • Small center holes- Drill to 7/16” through outside frame only . • Holes on bottom of frame- Drill

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 6 7) Insert nut tabs for lower bracket bolts through openings in upper control arm mounts.

ORU- GM 4 Link Coil-Over Conversion Kit #60013 8) Place (2) ½” x 3-3/4” bolts with thick flat washers through coil over bracket upper holes and place

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 10 11) Place driver shock hoop in position and attach to coil over bracket with (3) ½” x 1

ORU- GM 4 Link Coil-Over Conversion Kit #60013 12) Mark location of rear mounting hole for shock hoop. Remove hoop and drill ½” hole through frame.

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Part Three: Bump Stop & Lateral Engine Support Bar Installation- 14) Assemble and install lat

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Part Four: Transmission Cross-Member and Link Installation- 15) Drain the transmission and transfer c

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 Part# Qty. Description 60013 Box 1: 60013-1 1 driver shock

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 17 21) Attach cross member to support brackets with 9/16" x 5" upper link bolts

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 19 22) Install #60013-9 lower links and #60013-13 (driver side) and #60013-14 (passenger

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 21 Part Five: Front Axle, Shock & Steering Installation- 23) Position axle assembly o

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 23 25) Attach limit straps @ axle with ½" x 4-3/4" bolt, flat washers, and lock

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 25 26) Assemble trac bar with approximately ½" of thread showing at each end (bar

ORU- GM 4 Link Coil-Over Conversion Kit #60013 27) Install new steering box and ram-assist lines. Route the lines where they will not rub or interfe

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 29 30) Install driver and passenger side sway bar arms to sway bar. Be sure they are in the

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 31 32) Starting on the driver side, locate the new driver side front brake line. Install th

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 33 Photo 34 34) Route new ABS wires from axle along brake lines to frame and attach to

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 35 35) Install lower radiator hose support plate using factory front skid plate bolts. Secu

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 Box 5: 60013-90 2 10" travel coil over front shock w/4"

ORU- GM 4 Link Coil-Over Conversion Kit #60013 39) Remove factory rear brake line between frame and axle. 40) Remove factory leaf springs. 41) C

ORU- GM 4 Link Coil-Over Conversion Kit #60013 45) Temporarily install rear shocks on factory upper mounts. On some models, the factory upper mounts

ORU- GM 4 Link Coil-Over Conversion Kit #60013 55) Remove the bolts holding the case halves together. On some models, you will have to remove the ex

ORU- GM 4 Link Coil-Over Conversion Kit #60013 56) Pull output shaft back slightly to relieve tension on drive chain. Remove drive chain and set asi

ORU- GM 4 Link Coil-Over Conversion Kit #60013 60) Install new front output shaft seal. Re-install machined factory shaft in case. 61) Install new

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 45a 62) Re-assemble transfer case in reverse order of disassembly. 63) Fill transfer ca

ORU- GM 4 Link Coil-Over Conversion Kit #60013 67) Carefully cut 1-1/2" from the bottle side mount (photo 47). Photo 47 68) Lengthen the

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Photo 49 (GMC) 70) Place the plastic radiator core cover loosely in place. Mark the approximat

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Part Ten: Front Bumper Trimming and Bed Modifications- 71) Cut out the 3 supplied bumper trimming te

ORU- GM 4 Link Coil-Over Conversion Kit #60013 Before After WARRANTY POLICY ORU (Off Road Unlimited) extends a lifeti me warranty

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 Box 8: 60013-30 1 transfer case shaft kit 60013-40 1 fro

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 Box 11: 60013-45 1 rear block & u-bolt set 60013 Pallet 1:

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 HP3 1 lateral engine support bar hardw are package

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 HP6 1 trac bar hardware package Contents:

ORU- GM 4 Link Coil-Over Conversion Kit Bill of Materials, P/N 60013 60013 HP10 1 rear shock hardware package Contents:

ORU- GM 4 Link Coil-Over Conversion Kit #60013 INSTALLATION NOTES: • Inspect the contents of the kit and read the entire instructions before proce